Summary
A misted double-glazed unit is one of the most common domestic call-outs a glazier or window fitter gets, and one of the easiest jobs to under-price if you don't separate what it actually costs you to source and fit from what you charge the customer. The fault itself is simple: the hermetic seal around the edge of the sealed unit (the insulating glass unit, or IGU) has failed, moisture has entered the argon-filled cavity, and the fogging or streaking between the panes cannot be cleaned or repaired — only the unit itself can be replaced.
The pricing trap is treating this like a full window replacement. It isn't. Replacing the glass unit within an existing, sound frame is a materials-led job with a short, predictable labour time — measure, order, return and fit. Replacing the entire window (frame and glass together) is a different job entirely, with FENSA/CERTASS notification, trickle vents, make-good and a much higher price tag. Confusing the two scopes on a quote either scares off a customer who only needed a unit swap, or leaves you underpriced when the frame turns out to need replacing too.
The second common misconception is that a misted unit can be "topped up" or dried out. Some services advertise drilling a small hole into the cavity and injecting desiccant — this is a temporary cosmetic fix, not a repair, and the fogging returns within months. The only genuine fix is a new sealed unit, made to the measured size, with the Low-E coating and spacer bar spec matching (or bettering) what's already in the frame. This guide covers how to measure, source, price and margin the job correctly, and where it sits relative to a full window or frame replacement — covered in detail in double glazed unit replacement guide.
Key Facts
- Misted unit = failed seal, not dirt — condensation trapped between the two panes means the primary (butyl) and/or secondary (polysulphide/silicone) seal has failed and cannot be cleaned or repaired; only replacement of the sealed unit fixes it
- Unit-only replacement ≠ full window replacement — swapping the glass unit within an existing, sound frame is a different scope and price bracket to replacing the whole window (frame and glass)
- Not normally FENSA/CERTASS notifiable — because the frame (the controlled fitting under Building Regulations) isn't being replaced, unit-only glazing swaps in an existing frame generally fall outside the FENSA/CERTASS notification route that applies to full window replacement — confirm with your local Building Control if a job is anything other than straightforward
- Measuring method — measure the glass unit itself (pane to pane), not the frame opening: overall width, height and thickness (edge-on, e.g. 4-16-4mm = 24mm overall), taken with the glazing bead removed
- "Made to measure" / bead-in units — most domestic replacement units are made to order by a local glass supplier from your measurements, typically 24–72 hours lead time; there's no standard "off the shelf" size for most window types
- Standard replacement spec — 4mm glass–16mm argon-filled cavity with a warm-edge spacer–4mm glass with soft-coat Low-E, commonly written 4-16-4mm Ar Low-E; achieves roughly 1.6 W/m²K centre-pane and is the typical like-for-like replacement for a house built or glazed in the last 15–20 years
- Warm-edge spacer bar — polymer/composite spacer (TGI, Superspacer, Thermix) reduces cold-edge heat loss and edge condensation risk versus older aluminium spacers; specify warm-edge on any replacement unless matching an unusual existing spec
- Low-E coating position matters — the coating sits on a specific internal glass face (usually surface 3 of 4, the room-facing side of the outer pane); get the orientation wrong and the unit underperforms — always specify to the supplier, don't assume
- Argon fill — standard on modern replacement units; no meaningful difference to the fitting process versus air-filled, but always specify to match or better the failed unit
- Unit weight — a standard double-glazed IGU weighs roughly 20–25kg per m²; larger panes need two people to lift and offer into the frame safely
- Two-visit job, usually — because units are made to order, expect a measure/diagnose visit followed by a separate return visit to fit once the unit arrives; quote and schedule for both
- Toughened/laminated glass in critical locations — where the unit sits within 800mm of floor level, within 300mm of a door, or below 800mm in low-level glazing, the replacement must be toughened or laminated safety glass under BS 6262-4:2018, even if the original wasn't (bring it up to current standard)
- Access drives labour time as much as the glass does — ground-floor units are typically 30–60 minutes to fit once the unit is on site; upper-floor units needing a tower or scaffold can add an hour or more plus access hire cost
- Listed buildings — like-for-like unit replacement within an existing frame is usually accepted without separate listed building consent, but confirm with the local conservation officer before ordering if the property is listed — changing glass type or spec (e.g. single to double) is a different matter and may need consent
- VAT — standard rate 20% applies; there's no general reduced rate for unit replacement (VAT relief for disabled/elderly persons' goods can apply in specific circumstances but is not the default for this job type)
- Drilling and injecting desiccant is not a repair — it's a temporary cosmetic fix lasting months, not years, and does not restore the gas fill or seal integrity; don't offer it as a like-for-like alternative to replacement
Quick Reference Table
Spending too long on quotes? squote turns a 2-minute voice recording into a professional quote.
Try squote free →| Scope | Unit Spec | Labour | Quoted Price (Regional) | Quoted Price (London) |
|---|---|---|---|---|
| Single small unit (up to 700×700mm), ground floor | 4-16-4mm Ar, warm-edge, Low-E | 1–1.5 hrs across two visits | £220–£320 | £280–£400 |
| Single mid-size unit (approx. 900×1200mm) | as above | 1.5–2 hrs | £280–£420 | £360–£520 |
| Single large unit / bay pane (1500×1200mm+) | as above | 2–2.5 hrs | £380–£580 | £480–£720 |
| Two units, same window, same visit | as above | 2–2.5 hrs combined | £360–£520 | £460–£650 |
| Whole bay window (3 units, same visit) | as above | 4–5 hrs | £750–£1,100 | £950–£1,400 |
| Upper floor, tower or scaffold access | add to above scope | +1–2 hrs plus access hire | +£100–£220 | +£150–£300 |
| Acoustic laminated upgrade (per pane) | 6.4/8.4mm acoustic laminate | no significant extra labour | +£70–£150 | +£90–£190 |
| Security laminated upgrade, P5A (per pane) | laminated inner pane, BS EN 356 | no significant extra labour | +£80–£170 | +£100–£220 |
| Triple-glazed unit replacement | 4-16-4-16-4mm Ar Low-E | as size above, +0.25hr | £420–£720 | £550–£920 |
| French/patio door glazed panel | large IGU, toughened both faces | 2–3 hrs | £320–£560 | £420–£720 |
Detailed Guidance
Confirming it's genuinely a seal failure before you quote
Condensation that forms between the panes and doesn't wipe off (and, on close inspection, sometimes shows white mineral deposits or a permanent haze) is a failed seal — that's the job this guide prices. Condensation on the room-facing surface of the glass is a ventilation/humidity issue, not a glazing fault, and no amount of unit replacement will fix it. Confirming which one you're looking at before you quote avoids selling a customer a unit replacement that won't solve their actual problem, or missing a genuine seal failure because the room was steamy on the day you visited. Full diagnostic steps — including how to tell the two apart on site — are covered in window condensation.
Unit-only replacement vs whole-frame replacement — get the scope right
This is the single most important line on the quote. If the frame is sound (no rot, no warping, hardware working, no draughts beyond the failed unit itself), you're pricing a unit-only job: source a new IGU to the measured size, fit it into the existing frame. If the frame itself has failed — rotten timber, corroded steel, cracked or bowed uPVC, or the customer wants a different style, colour or opening configuration — you're pricing a full window replacement, a different job with FENSA/CERTASS notification, trickle vents, make-good and a materially higher price (see window replacement pricing guide for that scope). Don't blur the two on a single quote line; itemise them separately if both are in scope, and be explicit with the customer about which regulatory route applies to which part of the job.
Measuring and specifying the replacement unit
Remove the interior glazing bead (a flat putty knife or plastic trim tool at a corner, working along each side) to expose the unit sitting in the rebate on its setting blocks. Measure the unit itself — width, height and edge thickness — not the frame opening, and note the spacer bar colour and any visible Low-E coating (check by holding a light to each glass face; a coated surface reflects differently). Specify to your glass supplier: overall size, thickness build-up (e.g. 4-16-4mm), spacer type (warm-edge unless matching an older aluminium-spacer original), Low-E coating and surface position, and whether toughened or laminated glass is needed for a critical location under BS 6262-4:2018. Most suppliers will make the unit to order within 24–72 hours — this lead time is why most jobs need two visits.
Labour time, lead times and scheduling
Budget a short first visit to diagnose, measure and quote (15–30 minutes on site), then a second visit to fit once the unit arrives. The fit itself is quick on a straightforward ground-floor casement: lift the old unit out, clean the rebate, set new plastic setting blocks at the quarter points, offer the new unit in, refit the beads, and check for square and rocking. Allow 30–60 minutes for a standard-size unit on easy access, more for larger panes (two-person lift) or awkward frames. Where several units are failing in the same window or across a bay, price them together in one visit — the marginal labour cost per extra unit is much lower than a separate call-out for each.
Access and scaffolding for upper floors
A ground-floor unit swap needs nothing beyond a step or short ladder. First-floor and above changes the job: a tower hire (roughly £80–£120 a week) covers most single-window jobs, while multiple upper-floor openings on one elevation may justify full scaffold (£400–£900 per elevation per week, plus erect/strike). Always price access as a separate line — folding it into the unit cost hides the real driver of the price difference between a £280 ground-floor job and a £450 first-floor equivalent, and makes it harder to explain to the customer why two seemingly similar jobs cost different amounts.
Pricing worked example: single kitchen window, two misted units
A tradesperson quoting a straightforward job — two failed units in the same ground-floor kitchen casement window, standard 600×900mm each, matching the existing 4-16-4mm Ar Low-E spec — might build the job like this:
Cost to the tradesperson:
- 2 × replacement IGU, trade supply (4-16-4mm Ar Low-E, warm-edge spacer): cost £170 (£85 each)
- Glazing sundries — setting blocks, low-modulus silicone, disposal of failed units: cost £18
- Labour — 0.5hr measure/diagnose visit + 1hr return fit visit = 1.5 hrs, at £24/hr internal cost rate: cost £36
- Local travel, two visits: cost £14
Total cost to the tradesperson: £238.
Quoted price to the customer:
- Materials (£170 + £18 = £188) with a 30% markup applied: £188 × 1.30 = £244.40
- Labour charged at the business's standard call-out rate (£60/hr — not the £24/hr internal cost figure), 1.5 hrs: £90
- Flat call-out/travel charge: £25
Quoted subtotal: £359.40, plus VAT if registered — in practice most businesses round this to a quoted price of roughly £360–£380. The Quick Reference Table above reflects quoted prices to the customer throughout, not the tradesperson's raw cost. Keep these two figures separate on your own worksheet and never let the customer-facing quote show a cost number that hasn't had margin applied — for a two-unit job like this, that's the difference between a £238 cost and a genuinely profitable £360+ quote.
Frequently Asked Questions
Can I just replace one misted unit, or does the whole window need replacing?
In the great majority of cases, just the unit. A misted double-glazed unit is a sealed glass failure, not a frame failure — if the frame is sound, replacing only the glass unit within it is the correct and far cheaper fix. The whole window only needs replacing if the frame itself has failed (rot, corrosion, warping) or the customer wants a different style or configuration, which is a separate, larger job.
Does replacing a misted unit require FENSA or CERTASS notification?
Generally no. FENSA and CERTASS notification applies to replacement of the controlled fitting — the window itself (frame and glass together) — under Building Regulations. Swapping the glass unit within an existing, unaltered frame is treated as maintenance rather than installation of a new window, so it typically falls outside that notification route. This isn't universal for every unusual case, so confirm with local Building Control if you're at all unsure, particularly on anything beyond a straightforward like-for-like swap.
How long does a replacement unit take to arrive, and can it be fitted the same day?
Most local glass suppliers make units to order once you've measured and specified, typically within 24–72 hours. Same-day fitting is only realistic if you're carrying stock sizes for a very common opening, which is uncommon for made-to-measure domestic units — budget for and quote two visits (measure, then fit) as the default, and set the customer's expectations accordingly at the first visit.
Will the new unit match the rest of the house's windows?
It should, if you specify it correctly. Match the overall thickness, spacer colour and Low-E coating position to the existing units elsewhere in the property so the new unit doesn't stand out visually or perform differently thermally. If the house's other units are an older, lower-spec build-up, you can usually upgrade the replacement to a better-performing spec (warm-edge spacer, current Low-E coating) without it looking mismatched — worth raising with the customer as a modest, worthwhile upsell.
Is drilling and injecting the unit to remove the fog a genuine alternative to replacement?
No. This is a temporary cosmetic treatment, not a repair — it dries the cavity out for a period, typically months rather than years, but the seal that failed is still failed, and moisture re-enters through the same route. It doesn't restore the gas fill or the unit's original thermal performance, and it doesn't come with a warranty comparable to a new unit. Presenting it as a genuine like-for-like alternative to a customer risks a callback and a damaged relationship when the fog returns.
Regulations & Standards
Building Regulations Approved Document L1B (2021, effective 2022) — sets the ≤1.4 W/m²K whole-window U-value (or Window Energy Rating Band B) requirement for replacement windows in existing dwellings. This applies to full window/frame replacement, not to a like-for-like unit swap within an existing frame — some older trade guidance still cites the pre-2021 figure of ≤1.6 W/m²K, which was the previous edition's standard before the 2021 tightening
FENSA / CERTASS Competent Person Schemes — self-certification route for replacement windows under Part L; unit-only replacement within an existing frame is generally outside this notification route, but confirm locally for anything non-standard
BS 6262-4:2018 — Glazing for buildings: code of practice for safety related to human impact; sets critical-location rules (within 800mm of floor, within 300mm of doors) requiring toughened or laminated glass in the replacement unit
BS EN 1279 — Glass in building: insulating glass units; quality requirements and test methods for the sealed unit itself
BS EN 12150 — Thermally toughened soda lime silicate safety glass, relevant where a critical-location replacement requires toughened glass
Glass and Glazing Federation (GGF) — technical guidance on IGU specification, seal failure and replacement
GOV.UK — Building Regulations Approved Document L (Volume 1: Dwellings) — energy efficiency standard for replacement glazing
FENSA — competent person scheme, notification requirements for window replacement
Planning Portal — Windows — when window and glazing work needs planning permission or listed building consent
double glazed unit replacement guide — step-by-step technique guide for measuring, ordering and fitting a replacement sealed unit
window condensation — full diagnostic framework for distinguishing seal failure from room-side and external condensation
upvc window repair — wider uPVC hardware repair guide covering handles, locks and hinges alongside glazed unit replacement
window replacement pricing guide — pricing guide for full window/frame replacement when the frame itself, not just the unit, needs replacing