Earthing and Bonding Explained: Main Protective Bonding, Supplementary Bonding and CSA

Quick Answer: Earthing returns fault current to the supply transformer via the circuit protective conductor (CPC) and the main earthing terminal (MET); bonding equalises potential between exposed metalwork to prevent shock. Main protective bonding (MPB) connects extraneous-conductive-parts (incoming gas and water pipes) to the MET. Under BS 7671:2018+A2:2022, MPB conductor CSA must be at least half the earthing conductor CSA, minimum 6 mm² for TN systems and 10 mm² for TT systems. Supplementary bonding in bathrooms is no longer required where all circuits have 30 mA RCD protection AND main bonding meets the standard.

Summary

Earthing and bonding are two distinct functions, frequently confused. Earthing is the deliberate connection of exposed-conductive-parts (metal cases of appliances, light fittings, switchgear) to earth via the CPC, so that a fault to earth creates a low-impedance path that operates the protective device (fuse, MCB, RCD or RCBO) within the disconnection time required by BS 7671 Chapter 41. Bonding is the deliberate connection of extraneous-conductive-parts (metalwork brought into the installation from outside, like incoming water and gas pipes) to the main earthing terminal so that their potential is held the same as the earthing system. Without bonding, an earth fault elsewhere in the supply network can raise the potential of incoming pipework relative to the dwelling's earth, creating a touch-voltage hazard.

Bonding does not protect from a fault inside the dwelling — the circuit protective device does that. Bonding protects against a fault in the supply network or a separate building making contact with a service pipe outside the property. Customers and even some electricians confuse this — bonding is not an electrical protection in normal terms; it is a touch-voltage equalisation measure for abnormal supply conditions.

BS 7671:2018+A2:2022 (the 18th Edition with the second amendment) restated the bonding rules and added several clarifications: minimum CSAs differ between TN and TT systems; supplementary bonding requirements in bathrooms can be relaxed under specific conditions; the earthing conductor CSA at the cut-out depends on whether the supply is PME (TN-C-S) or TN-S.

Key Facts

Quick Reference Table

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Component Conductor Minimum CSA (TN system) Minimum CSA (TT system) Termination
Earthing conductor (TN-S) Cu 16 mm² n/a DNO earth terminal
Earthing conductor (TN-C-S / PME) Cu 16 mm² (often 25) n/a DNO earth terminal
Earthing conductor (TT) Cu n/a 16 mm² (or per Tab 54.7) Earth electrode
MPB to incoming gas pipe Cu 6 mm² (10 mm² if PME) 6 mm² BS 951 clamp on pipe within 600 mm of meter
MPB to incoming water pipe Cu 6 mm² (10 mm² if PME) 6 mm² BS 951 clamp on pipe within 600 mm of stopcock
MPB to other extraneous parts (e.g. oil supply) Cu 6 mm² 6 mm² BS 951 clamp
CPC in 2.5 mm² T&E (ring final) Cu 1.5 mm² 1.5 mm² Earth terminal of socket
CPC in 4 mm² T&E (radial) Cu 1.5 mm² 1.5 mm² Earth terminal of accessory
CPC in 6 mm² T&E (cooker/shower) Cu 2.5 mm² 2.5 mm² Earth terminal of CU/accessory
CPC in SWA cable Steel armour Per Tab 54.7 Per Tab 54.7 Gland kit
Supplementary bonding in bathroom (where required) Cu 4 mm² (no mech. prot.) / 2.5 mm² (with prot.) 4 mm² / 2.5 mm² Bonding clamp at exposed and extraneous parts

Detailed Guidance

TN-S, TN-C-S (PME) and TT — earthing-system implications

The first thing to determine on any installation is the earthing arrangement. This is shown on the DNO cut-out label or the previous Electrical Installation Certificate.

PME implications (TN-C-S):

TT implications:

Main protective bonding — what to bond and what NOT to bond

Bond:

Do NOT bond:

The test for "is this an extraneous-conductive-part?" is whether the metalwork in question could introduce a potential, typically earth potential, from outside the equipotential zone. If the pipe enters the property in plastic and the metalwork starts inside, it is not extraneous — no bonding required.

Bonding clamp installation

BS 951 bonding clamps are colour-coded labels: yellow background, black text reading "SAFETY ELECTRICAL CONNECTION — DO NOT REMOVE". Clamps must:

Common installation faults:

Supplementary bonding in bathrooms

Historically, supplementary bonding was required to connect the bath, basin, radiator, towel rail and any other exposed metalwork in a bathroom to the same equipotential zone. BS 7671:2018+A2:2022 (Regulation 701.415.2) relaxes this:

Supplementary bonding is NOT required in a bathroom where ALL of the following are met:

  1. All circuits serving the bathroom (lighting, shower, towel rail, fans, accessories) are protected by a 30 mA RCD
  2. The disconnection times of Regulation 411.3.2 are met for all circuits
  3. Main protective bonding to extraneous-conductive-parts (gas, water) at the MET meets BS 7671 standards

If ANY of these conditions are not met (e.g. an old circuit without RCD that serves the bathroom), supplementary bonding IS required.

Supplementary bonding conductor CSA:

Earthing conductor CSA — Table 54.7 simplified

For TN-S and TN-C-S systems where the conductor CSA cannot be calculated by the adiabatic equation:

Phase conductor CSA Earthing conductor CSA
≤16 mm² Same as phase, min 16 mm²
16–35 mm² 16 mm²
>35 mm² Half phase CSA

For TT systems, the same table applies but the practical minimum is 16 mm² Cu in any case to handle earth electrode connection mechanics.

PME special case: the supplier's "earthing conductor minimum CSA" for PME supplies in TN-C-S is in the DNO's connection conditions; many DNOs require minimum 16 mm² to consumer's MET, but supply the cable in 25 mm² for resilience.

Verifying earthing and bonding on inspection

The Electrical Installation Condition Report (EICR) tests include:

  1. Continuity of MPB — measure resistance from MET to bonding clamp on gas and water; should be <0.05 Ω
  2. Continuity of CPC — measure resistance from MET to earth terminal at extreme of circuit
  3. Earth fault loop impedance (Zs) — measured at each accessory, compared to BS 7671 Table 41.3 maximum
  4. RCD operation — trip time and trip current
  5. Earth electrode resistance (TT only) — measured by ART tester or 3-pin / proprietary methods

A common failure on older properties: the gas pipe MPB is fitted to a copper pipe that has since been replaced (downstream of meter) with plastic. The bond is now on a "stub" of copper and does not extend to the rest of the gas system — but functionally it's still a valid bond to the incoming pipe. EICR coding: this is acceptable as long as the bond is on the incoming metal pipe section, even if downstream is plastic.

Common faults and EICR coding

Frequently Asked Questions

Why is the bond on the gas pipe before the meter, not after?

It should be after the meter (consumer side), not before. The supplier owns the meter and may remove it for maintenance — if the bond is on the supplier side, removing the meter loses continuity. Always fit the bonding clamp on the consumer side of the gas meter, within 600 mm of the meter outlet, before any branch.

Do plastic water pipes need bonding?

No. Plastic pipes cannot conduct earth potential into the property, so they are not extraneous-conductive-parts. If the internal copper pipework starts inside the dwelling (downstream of a plastic incoming main), the internal copper is also not extraneous — no bonding required. This is a common confusion; many older installations were over-bonded based on historic rules.

Why are some installations TT instead of TN?

TT is used where the DNO cannot provide a reliable earth — typically rural overhead-line supplies, mobile homes, marinas, building sites or properties with long supply runs from the substation. TT requires an installed earth electrode (rod, mat or plate) at the consumer's installation, and 30 mA RCD protection on all final circuits because earth fault loop impedance is too high for an MCB alone to operate in time.

Can I bond to an existing copper pipe that's painted?

No — the clamp must make a bare-metal contact with the pipe. Scrape the paint, clean the surface, apply a thin film of jointing compound (electrically conductive) under the clamp, then fix the clamp. Re-paint around the clamp afterwards if desired, but the contact surface must be bare metal at install.

What's the difference between MPB CSA of 6 mm² and 10 mm²?

For TN-S supplies the MPB conductor minimum is 6 mm² (half the typical 16 mm² earthing conductor, minimum 6). For PME (TN-C-S) supplies, BS 7671 requires 10 mm² minimum where the PEN conductor is ≤35 mm² — this allows for higher fault current in an open-PEN scenario. Some installations historically used 6 mm² on PME and EICR will code this as C2 if the supply is PME — upgrade to 10 mm².

Regulations & Standards